Vehicle Assembly Line Solutions

About Our Vehicle Assembly Lines

At Kalpanik Solutions LLP, we deliver state-of-the-art vehicle assembly lines designed to maximize throughput, ensure consistent quality, and reduce manpower dependency. Our experience covers everything from concept design to fully automated production systems. We integrate conveyors, jigs, fixtures, robotic stations, and quality control modules to meet the evolving needs of the automotive and electric vehicle industries.

Whether it’s a compact assembly setup for startups or a large-scale multi-station line for OEMs, our solutions are tailored to your production goals, ensuring safety, efficiency, and cost-effectiveness. We also offer after-sales support, training, and continuous improvement consultation.

Our Key Offerings

Turnkey Vehicle Assembly Projects

We specialize in designing and executing complete vehicle assembly line turnkey projects — from concept and layout to commissioning and operator training. Our expertise includes ergonomic workstation design, advanced material movement, in-line quality checks, and integration with Industry 4.0 systems for data-driven decision making.

3 Wheeler / 4 Wheeler Assembly Lines

Dedicated CKD (Completely Knocked Down) assembly lines for 3-wheeler and 4-wheeler vehicles. These modular and scalable systems maximize productivity and space utilization, integrating conveyors, jigs, fixtures, and testing stations to ensure consistent quality output.

Conveyorized Systems for Automotive

State-of-the-art conveyorized systems such as roller conveyors, belt conveyors, slat conveyors, and motorized roller conveyors to streamline the assembly of engines, chassis, and components. Designed for high-load capacity, adjustable speed, and safety compliance.

Customized Assembly Solutions

Tailor-made assembly solutions for engines, transmissions, interiors, and electric vehicle components. Our designs accommodate future upgrades, modular expansion, and hybrid production models, ensuring long-term ROI and process flexibility.