KALPANIK SOLUTIONS LLP

Our Offerings

Assembly Line Turnkey Projects

We provide complete turnkey assembly solutions from concept to commissioning, ensuring smooth integration and world-class efficiency. Our turnkey expertise covers line balancing, workstation design, ergonomics, automation integration, and quality checkpoints. We focus on minimizing cycle time, reducing manpower dependency, and improving throughput while adhering to global safety and quality standards.

3 Wheeler Assembly Line for CKD

A detailed assembly line solution designed for 3-wheeler vehicles, integrating advanced process design, operator efficiency, and automation-ready infrastructure. These CKD (Completely Knocked Down) lines are engineered for optimized space utilization, seamless material movement, and modular scalability. Our CKD assembly lines ensure international quality compliance and are adaptable to evolving product and market needs.

Conveyorized Line

Design and installation of advanced conveyorized systems for 2-wheelers, 3-wheelers, and commercial vehicles, enhancing workflow productivity. Our conveyors include roller conveyors, belt conveyors, slat conveyors, and modular solutions for heavy-duty and lightweight operations. Each system is equipped with safety features, energy-efficient drives, and customizable speed controls to meet diverse manufacturing needs.

Special Purpose Machines

Innovative Special Purpose Machines (SPMs) engineered to meet the unique requirements of individual products and processes. These machines are designed for repetitive, high-precision operations and include drilling, tapping, welding, inspection, and assembly applications. Our SPMs not only improve productivity but also ensure process consistency, error-proofing (poka-yoke), and integration with automation systems.

Customized Assembly Solutions

Tailor-made assembly solutions designed to align perfectly with your specific product demands and production goals. From manual workstations to semi-automated and fully automated assembly setups, we provide flexibility in design and execution. Our solutions cover jigs, fixtures, testing rigs, and digital integration aligned with Industry 4.0 for smart monitoring and real-time data analytics. Every solution is scalable, future-ready, and built with a focus on efficiency and safety.

Assembly Line Solutions